WORLD 04 — THE PROCESS HOUSE
Engineering
Performance is not claimed — it is manufactured. Walk the line from raw cotton bale to export carton.
SOURCE — RAW COTTON
It starts in the cotton belt.
Our units sit in Marathwada & Vidarbha — the heart of Maharashtra, India's second-largest cotton state at roughly 80–85 lakh bales a year. We procure fully pressed bales from TMC units at minimum SM-M grade: 29–30 mm staple, 3.8–4.0 micronaire, 75+ RD, low trash. Nothing less enters the mill.
THE PROCESS LINE
Fourteen stations, zero shortcuts
ST-01Singeing
ST-02Desizing
ST-03Mercerizing
ST-04CBR (Continuous Bleach)
ST-05Jigger Dyeing
ST-06Closed Jigger (HTHP)
ST-07Jet Dyeing
ST-08Printing — 12 Colours
ST-09Stenter
ST-10Sanforizer (Zero/Zero)
ST-11Calendering
ST-12Coating
ST-13Dip Coating
ST-14Knife Solvent
THE QUALITY LAB
01FIBRE SELECTIONRegular AFIS & HVI testing of every raw cotton lot
02LOT MIXING15+ lots in every mixing lay-down for absolute consistency
03CONTAMINATIONManual + automated removal, contamination sorter & Zenith Plus EYC
04YARN EVENNESSRegular Uster testing of sliver at every stage
05FINAL CHECK100% UV inspection, yarn conditioning, black-board appearance checks
06MACHINERY CAREOEM-scheduled preventive maintenance across the floor
PACKAGING & DISPATCH
- 50-micron plastic bags
- High bursting-strength cartons
- Full palletisation available
- Export-grade seaworthy packing
SUSTAINABILITY
GOTS, Organic and OCS-certified eco fibres — because the best technical textile is the one the planet can afford.
GOTS CERTIFIEDORGANIC CERTIFIEDOCS CERTIFIED
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